Abstract
Among the various severe plastic deformation techniques, Equal Channel Angular Extrusion (ECAE) is a widely used method that introduces significant plastic deformation into a sample by forcing it through two intersecting channels, without substantially altering its overall dimensions. In this work, the behavior of polyamide (PA 6.6) under single-turn and double-turn ECAE (1-ECAE and 2-ECAE) was investigated using finite element analysis with a 105° die. Experimental results on PA 6.6 are also presented. The analysis focused on the influence of the channel angle, the intermediate channel length, and friction on equivalent plastic strain distribution and pressing force. The results indicate that using adequate intermediate channel length enhances strain homogeneity, while friction exerts a moderate effect but can lead to localized strain concentration near the die walls. Therefore, proper lubrication is recommended to stabilize material flow, reduce tool wear, and improve process reliability. These findings provide optimized processing parameters for PA 6.6 extrusion and open up new perspectives for enhancing its mechanical performance and expanding its industrial applications.
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- ReceivedUntil the next stage: 19 days
- Revision requestedUntil the next stage: 17 days
- RevisedUntil the next stage: 19 days
- AcceptedUntil the next stage: 62 days
- Published
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About the authors
Benaoumeur Aour
Prof. Benaoumeur AOUR is a Professor in the Department of Mechanical Engineering at National Polytechnic School of Oran, Algeria. His research focuses on numerical modeling, material behavior, and severe plastic deformation processes.
Salah Ramtani
Prof. Salah Ramtani is a Professor of Mechanical Engineering at Université Sorbonne Paris Nord (Paris 13), affiliated with the Laboratoire CSPBAT – UMR 7244. His research focuses on solid mechanics, biomechanics, mechanical behavior of materials, and finite element modeling.
Fayçal Benalia
Dr. Benalia Fayçal is a Lecturer (Maître de conférences) in the Department of Mechanical Engineering at Department of Physics, Higher Normal School of Laghouat Taleb Abderrahmane, Algeria. His research focuses on numerical modeling, material behavior, and Fracture mechanics.
Salma Barboura
Salma Barboura is a Maîtresse de Conférences (Associate Professor) in the Laboratoire des Sciences des Procédés et des Matériaux (LSPM, CNRS UPR 3407), Université Sorbonne Paris Nord. Her research focuses on mechanics of materials, numerical modeling, and material characterization in the context of process-materials interactions.
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May be shared and adapted, provided appropriate credit is given. Copyright © 2026 Habib Houari, Benaoumeur Aour, Salah Ramtani , Fayçal Benalia, Salma Barboura.
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